Optimizing pulsed current gas tungsten arc welding parameters of AA6061 aluminium alloy using Hooke and Jeeves algorithm
(1. Centre for Materials Joining Research (CEMAJOR), Department of Manufacturing Engineering,Annamalai University, Annamalai Nagar – 608 002, Tamil Nadu, India;
2. Department of Automobile Technology, Bharathidasan Institute of Technology,Anna University, Tiruchirappalli – 620 016, Tamil Nadu, India)
2. Department of Automobile Technology, Bharathidasan Institute of Technology,Anna University, Tiruchirappalli – 620 016, Tamil Nadu, India)
Abstract: Though the preferred welding process to weld aluminium alloy is frequently constant current gas tungsten arc welding
(CCGTAW), it resulted in grain coarsening at the fusion zone and heat affected zone(HAZ). Hence, pulsed current gas tungsten arc
welding(PCGTAW) was performed, to yield finer fusion zone grains, which leads to higher strength of AA6061 (Al-Mg-Si)
aluminium alloy joints. In order to determine the most influential control factors which will yield minimum fusion zone grain size
and maximum tensile strength of the joints, the traditional Hooke and Jeeves pattern search method was used. The experiments were
carried out based on central composite design with 31 runs and an algorithm was developed to optimize the fusion zone grain size
and the tensile strength of pulsed current gas tungsten arc welded AA6061 aluminium alloy joints. The results indicate that the peak
current (Ip) and base current (IB) are the most significant parameters, to decide the fusion zone grain size and the tensile strength of
the AA6061 aluminum alloy joints.
Key words: pulsed current; gas tungsten arc welding; aluminium alloy; grain size; response surface graph; analysis of variance;Hooke and Jeeves pattern search method