Effect of cooling condition on microstructure of semi-solid AZ91 slurry produced via ultrasonic vibration process
(1. National Engineering Research Center of Light Alloy Net Forming, Shanghai Jiao Tong University,
Shanghai 200240, China;
2. Science and Technology on Space Physics Laboratory, Beijing 100076, China)
Shanghai 200240, China;
2. Science and Technology on Space Physics Laboratory, Beijing 100076, China)
Abstract: The effects of cooling conditions on the microstructure of semi-solid AZ91 slurry produced via ultrasonic vibration process were investigated. AZ91 melts were subjected to ultrasonic vibration in different temperature ranges under different cooling rates. The results show that fine and spherical α-Mg particles are obtained under ultrasonic vibration at the nucleation stage, which is mainly attributed to the cavitation and acoustic streaming induced by the ultrasonic vibration. The reduction of lower limit of ultrasonic vibration temperature between the liquidus and solidus increases the solid volume fraction and average particle size. Increasing cooling rate increases the solid volume fraction and reduces the average shape factor of particles. The appropriate temperature range for ultrasonic vibration is from 605 °C to 595 °C or 590 °C, and the suitable cooling rate is 2-3 °C/min.
Key words: AZ91 alloy; semi-solid; ultrasonic vibration; microstructure; cooling condition