FEM analysis of stress evolution in twin wire welding of Al alloy
(1.黑龙江省哈尔滨市哈尔滨工业大学现代焊接生产技术国家重点实验室2.State Key Laboratory of Advanced Welding Production Technology, Harbin Institute of Technology,Harbin 150001, China)
Abstract: Twin wire weld temperature results calculated by classical double ellipsoid heat source model are bigger than the experimental results. By analyzing the shape of twin wire welding arcs and the track of droplets transition, the phenomena that both the fore arc and rear arc of twin wire welding deflect to the middle of the two arcs is found. Based on this the double ellipsoid heat source model is amended, and a heat source model which can be applied to calculate the temperature field of twin wire welding was put forward. This model is testified by actual experiment of temperature sampling. Then, the evolution regularities of longitudinal and transverse stress for 2219 sheets were investigated under the condition of twin wire welding. The result shows that longitudinal residual stress value of twin wire welding is 10% higher than that of the single wire welding.
Key words: numerical simulation； twin wire welding； Al-alloy