Nominal friction coefficient in spread formulas based on lead rolling experiments
(State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819, China)
Abstract: Friction coefficients in spread formulas were studied under low width-to-thickness ratio. The effects of all the factors on friction were considered as different roughness of surfaces. After lead rolling experiments in 5 different roughness grades, friction coefficients were obtained. With changing width-to-thickness ratio, reduction rate and ratio of diameter of roller to thickness, all the nominal friction coefficients which can be used in these formulas were calculated. Then, a fitting expression was proposed, comparing with the results measured in 232 times tests, the errors of the nominal friction coefficients calculated by the expression are mostly less than 12%. After a certain times self-learning, the errors are no more than 2%. With the varying nominal friction coefficients, the spread will be predicted more accurately. When the nominal friction coefficient is used to predict the spread under the real working condition, the results calculated are also in agreement with the measured ones, and the errors are less than 2%. This credible reference and solution about how to set the friction coefficient in spread formulas would also be used in practical industrial production.
Key words: spread; rolling; friction coefficient; fitting; self-learning