Materials Science and Engineering

Quantitative study of geometric characteristics and formation mechanism of porosity defects in selective laser melted Ti6Al4V alloy by micro-computed tomography

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  • Na-ying AN1, San-san SHUAI1, Chao-yue CHEN1, Li-ming LEI2, Jiang WANG1, Zhong-ming REN1
1. State Key Laboratory of Advanced Special Steels, School of Materials Science and Engineering, Shanghai University, Shanghai 200444, China;
2. AECC Shanghai Commercial Aircraft Engine Manufacturing Co., Ltd., Shanghai 201306, China

Online published: 2023-10-25

Abstract

The defects formed inside the additive manufactured (AM) part have a detrimental effect on the mechanical performance of the printed component. The effect of defects on the performance of parts varies with their geometry features. The characteristics of porosity defects in 36 bulk Ti6Al4V specimens with different printing parameters were investigated via X-ray computed tomography (XCT). The porosity defects are classified into four types: spherical- shaped, elliptical-shaped, elongated-shaped and irregularly-shaped pores, based on their geometric characteristics. Elongated-shaped defects account for the largest proportion of defects with all printing parameters, and the proportion of irregularly-shaped defects enhances with the increase of scanning speed. The characteristics of gradual accumulation of defects in single-track and multi-track samples were also analyzed. Porosity may gradually accumulate with the overlay of layers, while the appropriate overlapping rate may melt the pores between the tracks. The formation of defects is greatly influenced by surface roughness and pool wetting.

Cite this article

Na-yingAN,San-sanSHUAI,Chao-yueCHEN,Li-mingLEI,JiangWANG,Zhong-mingREN . Quantitative study of geometric characteristics and formation mechanism of porosity defects in selective laser melted Ti6Al4V alloy by micro-computed tomography[J]. Transactions of Nonferrous Metals Society of China, 2023 , 33(10) : 2986 -3002 . DOI: 10.1016/S1003-6326(23)66312-5

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