Ye-hui-zi WU, Kang-gen ZHOU, Chang-hong PENG, Kui YI, Jing-kun DENG, Zai-rong QIU, Wei CHEN, Ke-jing ZHANG
A sustainable approach for recovering battery
grade FePO4 and Li2CO3 from Al/F-bearing spent
LiFePO4/C powder was proposed, including acid leaching, fluorinated
coordination precipitation, homogeneous precipitation, and high-temperature
precipitation. Under the optimal conditions, the leaching efficiencies of Li,
Fe, P, Al, and F were 97.6%, 97.1%, 97.1%, 72.5%, and 63.3%, respectively. The
effects of different parameters on the removal of Al/F impurities were
systematically evaluated, indicating about 99.4% Al and 96.4% F in the leachate
were precipitated in the form of Na3Li3Al2F12,
and their residual concentrations were only 0.0124 and 0.328 g/L, respectively,
which could be directly used to prepare battery grade FePO4 (99.68% in
purity). Lithium in the Al/F-bearing residue could be extracted through CaCO3−CaSO4 roasting followed by acid leaching, ultimately obtaining 99.87% purity of Li2CO3.
The recovery rates of Li and Fe were 96.88% and 92.85%, respectively. An
economic evaluation demonstrated that the process was profitable.