Materials Science and Engineering

Flash plasma electrolytic oxidation and electrochemical behaviour in physiological media of additive manufacturing Ti6Al4V alloy

  • H. MORA-SANCHEZ ,
  • C. RAMOS ,
  • M. MOHEDANO ,
  • B. TORRES ,
  • R. ARRABAL ,
  • E. MATYKINA
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  • 1. Departamento de Ingeniería Química y de Materiales, Facultad de Ciencias Químicas, Universidad Complutense de Madrid, 28040 Madrid, Spain;
    2. CIDETEC, Basque Research and Technology Alliance (BRTA), Po. Miramón 196, 20014 Donostia-San Sebastián, Spain;
    3. Departamento Matemática Aplicada, Ciencia e Ingeniería de Materiales y Tecnología Electrónica, Universidad Rey Juan Carlos, C/Tulipán s/n, Móstoles 28933, Madrid, Spain

Online published: 2025-11-04

Abstract

The objective of this work is to understand the plasma electrolytic oxidation (PEO) treatment and electrochemical behaviour of a Ti6Al4V alloy manufactured by a laser powder bed fusion additive manufacturing (AM) technique known as direct metal laser sintering (DMLS). Ca and P-containing coatings were produced with short time (<120 s) PEO treatments (also termed as Flash-PEO) obtaining 3-10 μm-thick coatings on both the AM alloy and a conventional counterpart. Subsequently, the electrochemical behaviour of the bare and treated alloys was assessed in a modified α-MEM solution via potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The fine α-lamellar microstructure of the AM alloy with small β-phase particles at the interlamellar spaces was seen to advance the onset of sparking promoting faster growth of PEO coating in comparison to the conventional alloy. Flash-PEO coatings enhanced the corrosion protection of both conventional and AM alloys, the thinnest (<3 mm) coatings providing up to three times greater protection. AM Ti6Al4V was found to be susceptible to localized crevice corrosion which could be assigned to the high grain boundary density. Flash-PEO treatments, even as short as 35 s, were sufficient to successfully prevent it.

Cite this article

H. MORA-SANCHEZ , C. RAMOS , M. MOHEDANO , B. TORRES , R. ARRABAL , E. MATYKINA . Flash plasma electrolytic oxidation and electrochemical behaviour in physiological media of additive manufacturing Ti6Al4V alloy[J]. Transactions of Nonferrous Metals Society of China, 2024 , 34(4) : 1150 -1166 . DOI: 10.1016/S1003-6326(23)66460-X

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