MATERIALS SCIENCE AND ENGINEERING

Enhanced strength−ductility synergy of ultrafine-grained eutectic−dendrite complex structures in zirconium/nickel electron beam welded joints

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  • 1. State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, China;
    2. Beijing Shiny Tech. Co., Ltd., Beijing 100048, China;
    3. Institute of Special Environments Physical Sciences, Harbin Institute of Technology (Shenzhen), Shenzhen 518055, China

Online published: 2025-12-10

Abstract

Insufficient metallurgical compatibility between Zr and Ni can lead to the formation of brittle welds and introduce thermal stress-related challenges during the electron beam welding process. Through the implementation of beam deflection and vibration, a transformation was achieved in the primary Ni5Zr dendrite structure, transitioning from a mass into a layered configuration, consequently resulting in the formation of an ultrafine-grained eutectic−dendrite complex structure. It is revealed that the enhanced strength−ductility synergy of this structure significantly contributes to the high tensile strength and improved plasticity observed in the welded joints. As a result, the welding cracks are effectively mitigated, and notable advancements are achieved in the mechanical properties of Zr/Ni joints, elevating the tensile strength of the joints from 36.4 to 189 MPa. This research not only highlights the potential of this technique in enhancing the strength and ductility of Zr/Ni welded joints but also serves as a valuable reference for future investigations involving welding applications of dissimilar metals.

Cite this article

Xin-yan TENG, Guo-qing CHEN, Ge ZHANG, Yang XIANG, Xue-song LENG . Enhanced strength−ductility synergy of ultrafine-grained eutectic−dendrite complex structures in zirconium/nickel electron beam welded joints[J]. Transactions of Nonferrous Metals Society of China, 2025 , 35(10) : 3414 -3427 . DOI: 10.1016/S1003-6326(25)66889-0

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