An
analytical model for contact area and contact stress considering the loading
history in incremental sheet forming (ISF) was established. Then, by
integrating with the directional characteristics of friction force and
horizontal force in the process, a friction test method reflecting the forming
characteristics of ISF was proposed. Friction coefficients during the forming
processes of parts with different wall angles were measured under various plane
curves, process paths, and lubrication conditions. Furthermore, the accuracy of
the analytical model, as well as the measured friction coefficients and their
variation trends, was verified through comparative analysis with experimental
results, simulation data, and outcomes from other existing models. The results
indicate that the influence of the plane curve characteristics and process
paths of parts on the friction condition is not significant. Under the
lubrication conditions of L-HM46 oil, MoS2 grease, graphite powder,
and dry friction, the friction coefficient shows a gradually increasing trend.
Notably, when the wall angle is ≤40°, the friction coefficient remains
relatively constant; however, when the wall angle exceeds 40°, the friction coefficient
increases progressively.
Guang-can YANG, Da-wei ZHANG, Chong TIAN, Sheng-dun ZHAO
. A
new test method for friction in incremental sheet forming[J]. Transactions of Nonferrous Metals Society of China, 2025
, 35(12)
: 3985
-4006
.
DOI: 10.1016/S1003-6326(25)66925-1