MATERIALS SCIENCE AND ENGINEERING

Effect of active metal oxide dopants on wettability and interfacial reaction between K417G superalloy and Al2O3-based ceramic shell

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  • a Department of Inorganic Materials, School of Minerals Processing and Bioengineering, Central South University, Changsha 410083, China;

    b Hunan Key Lab of Mineral Materials and Application, Central South University, Changsha 410083, China;

    c Engineering Research Center of Ministry of Education for Carbon Emission Reduction in Metal Resource Exploitation and Utilization, Central South University, Changsha 410083, China

Online published: 2026-01-29

Abstract

Some active metal oxides (Al2O3, TiO2, and Cr2O3) were selected as dopants to the Al2O3-based ceramic shells for investment casting of K417G superalloy. The effects of dopant types and contents (0, 2, 5, and 8 wt.%) on the wettability and interfacial reaction between the alloy and shell were investigated by a sessile-drop experiment. The results show that increasing the Al2O3 doping contents (0−8 wt.%) reduces the porosity (21.74%−10.08%) and roughness (3.22−1.34 μm) of the shell surface. The increase in Cr2O3 dopant content (2−8 wt.%) further exacerbates the interfacial reaction, leading to an increase in the thickness of the reaction layer (2.6−3.1 μm) and a decrease in the wetting angle (93.9°−91.0°). The addition of Al2O3 and TiO2 dopants leads to the formation of Al2TiO5 composite oxides in the reaction products, which effectively inhibits the interfacial reaction. The increase in TiO2 dopant contents (0−8 wt.%) further promotes the formation of Al2TiO5, which decreases the thickness of the interfacial reaction layer (3.9−1.2 μm) and increases the wetting angle (95.0°−103.8°). The introduced dopants enhance the packing density of the shell surface, while simultaneously suppress the diffusion of active metal elements from the alloy matrix to the interface.

Cite this article

Bao-hong KOU, Wen-tao ZHOU, Yong-hui PENG, Jing OUYANG . Effect of active metal oxide dopants on wettability and interfacial reaction between K417G superalloy and Al2O3-based ceramic shell[J]. Transactions of Nonferrous Metals Society of China, 2026 , 36(1) : 244 -258 . DOI: 10.1016/S1003-6326(25)66961-5

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