MATERIALS SCIENCE AND ENGINEERING

Microstructural evolution and mechanical properties of electron beam welded 5B70 aluminum alloy joint

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  • a Key Laboratory of Superlight Material and Surface Technology of Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, China;

    b National Key Laboratory for Remanufacturing, Army Academy of Armored Forces, Beijing 100072, China;

    c College of Mechanical Engineering and Automation, Liaoning University of Technology, Jinzhou 121001, China;

    d Beijing Institute of Spacecraft System Engineering, Beijing 100094, China;

    e Beijing Spacecraft Manufacturing Co., Ltd., Beijing 100089, China

Online published: 2026-04-01

Abstract

The microstructural evolution and mechanical properties of a vacuum electron beam welded aerospace 5B70 aluminum alloy joint were studied. Quantitative analyses of the phase composition, microstructural evolution, grain size, grain boundary density, and texture changes were performed by X-ray diffraction, scanning electron microscopy, and electron backscatter diffraction. The fusion zone (FZ) comprises equiaxed cellular crystals, and a fine ~20 μm-thick crystal layer forms in the transition zone (TZ) between the FZ and heat affected zone (HAZ). The HAZ closely resembles the base material (BM), retaining the original rolling microstructure. Mechanical property testing shows that the fine-grained layer in the TZ exhibits the highest nanohardness, with the FZ corresponding to the lowest microhardness. The welded-joint sample has lower yield strength, ultimate tensile strength, and elongation after fracture than the BM. These reductions of mechanical properties are primarily influenced by the grain size and distribution of the precipitated phases.

Cite this article

Yu-peng ZHANG, Guo JIN, Li-hong DONG, Xiu-fang CUI, Chong GAO, Xiang-yu XIE, Yue-lan DI, Wei-ling GUO, Ya-ya SONG, Wen-jing SHI, Ru-chuan ZENG, Ning HUANG . Microstructural evolution and mechanical properties of electron beam welded 5B70 aluminum alloy joint[J]. Transactions of Nonferrous Metals Society of China, 2026 , 36(2) : 401 -415 . DOI: 10.1016/S1003-6326(25)66972-X

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