MATERIALS SCIENCE AND ENGINEERING

Progress in stress-relieving methodologies of ceramic matrix composites/ Ni-based superalloys joints: A review

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  • State Key Laboratory for Manufacturing System Engineering, School of Mechanical Engineering, Xi’an Jiaotong University, Xi’an 710049, China;

    State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083, China;

    Key Laboratory of Advanced High Temperature Structural Materials, Beijing Institute of Aeronautical Materials, Beijing 100095, China;

    Central Iron & Steel Research Institute, Beijing 100081, China

Online published: 2026-06-23

Abstract

Ceramic matrix composites (CMCs) are regarded as promising high-temperature materials for industrial applications due to their exceptional properties at elevated temperatures. However, their limited manufacturability restricts their capability to be produced as complex, large-scale structural components. Ni-based superalloys are well-known for their outstanding performance under high-temperature conditions. The integration of these two material types to create hybrid components can significantly broaden their applications in engineering. A critical challenge arises from the interfacial residual stresses that develop at the joints of CMCs and Ni-based superalloys, which can severely impair the performance of the hybrid components. The mechanisms behind the formation of residual stress in CMCs/Ni-based superalloys joints are reviewed, including thermal expansion coefficient (CTE) mismatch, thermal gradient difference, and phase transformation, and various methodologies for alleviating these stresses are summarized, including interlayer techniques, composite filler approaches, and interface structure design strategies. Finally, the challenges and future trends in mitigating interfacial stress in CMCs/Ni-based superalloys joints are discussed.

Cite this article

Ying-xin WANG, Fu WANG, Qiang YANG, Di-chen LI, Zai-wang HUANG, Yun-song ZHAO, Jian-tao WU . Progress in stress-relieving methodologies of ceramic matrix composites/ Ni-based superalloys joints: A review[J]. Transactions of Nonferrous Metals Society of China, 2026 , 36(6) : 1685 -1711 . DOI: 10.1016/S1003-6326(26)67055-0

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