The inherent brittle behavior and ductile-to-brittle transition (DBT) mechanism of Sn-3.0Ag-0.5Cu (SAC305) solder alloy at the liquid nitrogen temperature (LNT, 77 K) were investigated through uniaxial tensile experiments conducted at different temperatures. Dynamic recovery and recrystallization of SAC305 solder alloy at room temperature (RT, 293 K) activate a softening process. Conversely, intersecting and none-intersecting deformation twins, embedded in body-centered tetragonal Sn, enhance tensile strength and stabilize strain hardening rate, while suppressing the elongation of the alloy at LNT. The irreconcilable velocity difference between twin thickening (~8 μm/s) and dislocation slip (~4 μm/s) results in premature brittle fracture, during the linear hardening and DBT. Moreover, the secondary phases degrade the mechanical property of SAC305 solder alloy, and micro-cracks appear between Cu6Sn5 and Ag3Sn in the eutectic matrix.
李胜利,杭春进,关旗龙,唐晓玖,周 宁,田艳红,张 威,于 丹,丁 颖,王修利
. Mechanisms of ductile-to-brittle transition in Sn-3.0Ag-0.5Cu solder alloy at cryogenic temperature[J]. Transactions of Nonferrous Metals Society of China, 2025
, 35(4)
: 1281
-1291
.
DOI: 10.1016/S1003-6326(24)66748-8